33 Coupe Interior 35        10/13/04

This is the last piece that will finish the tank. It's a sump which is the low point of the tank and the gas lines will hook into it. Now it's time to drill two holes and then weld some fittings to it.
 

 

 

I'm going to use # 8 AN fittings to run my fuel lines like the tank has. These fittings are made by Earl's and are made out of steel. They will be a challenge to weld because of the thickness difference between the two.
 

 

 

This is where the sump will get welded on to the bottom of the tank. I cut this opening with my Dremel and made it 2" smaller in both directions so I would have plenty of material to weld too. Once the sump is welded on, the fittings will stick out past the front edge of the tank for easy hookup of the fuel lines. Now would be a good time to tighten the rollover vent valve. 

 

 

Now that the sump has been welded on, it's time to weld on four hold-down brackets. One thing that happened while I was in the middle of welding the sump on was that the tank made a loud noise and scared me. I guess the metal stretched and moved while it was hot to the point of buckling and sounded like a bass drum which made me jump. After my nerves had settled down, I continued welding and it happened a second time. Now I was gun shy and decided to let the tank cool for a few minutes and while it was cooling, it happened a third time but not as loud as the first. Once it cooled down completely, the bottom was much straighter than before. I started welding again and finished without it making me jump again. I've never had that happen to me before but then again, I've never welded something this big out of something this thin either.
 

 

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