33 Coupe Interior 27        9/25/04

9/25/04 

I wanted to have four speakers in the car so I had too come up with a location for the two rear ones. I knew that there was a small area below the floor in the trunk that might work and after doing some measuring, it looked like it might be just enough room. The spot I'm talking about would be next to the floor on the inside of the car right behind the seats. My seats would be away from the rear panel once in the driving position which meant that the sound from the speakers should have plenty of room which would work fine in this location. The seats also would be reclined a slight amount which meant that there would be even more room at the speakers location (12" or more). Before I removed the floor in the trunk, I scribed a line on the firewall that separates the interior from the trunk to give me a reference point. After removing the floor, I then scribed another line below the first one to show the thickness of the floor along with it's location. I have about 6 1/2" to work with which is just enough for the speakers that I'm going to use. I wasn't going too be able to have very much distance between the two speakers because of the way I made my floor. What I needed to do was place the speakers between the three bolts that hold down the floor which were 16" apart. This meant that the speakers were going to be about 15" center-to-center because I'm going to be using 6"X9" speakers and I needed to clear the floor mounting bolts on each side. 
 

 

 

I found the center for each speaker from the trunk side and drilled an 1/8" hole through at that point for reference. I then made a pattern of the speakers out of paper and laid out the center of them. I made a hole at the paper cut-outs center with a pencil and then put a 1/8" diameter pin through the hole that I drilled earlier all the way through the center of my paper pattern and taped the patterns to the inside. I also made some horizontal lines on the paper so I could line the two up with a straight edge to make sure everything was right. This would give me the location that I needed for my speakers so I checked the location one last time before I scribed around the paper cut-outs and then removed the firewall from the trunk so I could cut some fiberglass. 
 

 

 

After sliding my seats all the way forward and folding them as far as they would go, I was able to make just enough room to work without taking them completely out. This is what I ended up with after I broke out the Dremel and did some cutting. Notice the areas at the bottom of the new holes that are rectangular. These are on the trunk side which are corrugated pieces that run vertically to add strength to the bulkhead that is between the interior and trunk.
 

 

 

Now I needed to make the same cutout in the firewall so I used my 1/8" hole (red arrow) that I drilled earlier and again used my paper template to mark a line around the area that needed to be cut away. This worked out great and before I cut away anything, I installed the interior panel that would have upholstery on it and drilled through it too give me a reference which I double checked by scribing a line on the backside of the interior panel where I already made my first cutout. They matched!!
 

 

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