33 Coupe Last Details 22        6/03/04

Here is what the grill and headlights look like installed. What a difference it makes with the both of them on there now. I had to remove some material from the grill shell so the grill would fit but it wasn't a big deal. It's held in with four screws so it's easy to take off if need be. The headlight mounts have a place for a second bolt which I had to drill and Dremel. The reason for the Dremel is because they use a carriage bolt which has a square area under the head so I used my Dremel to make a square out of a round hole. Were gett'n close to being able to take a test drive....
 

 

 

After getting the headlights and grill installed, most of the wires that were dangling were now either hooked up or tucked behind something. This gave me the itch to get in and drive so I started the engine and let it warm-up for a few minutes with the intention of trying out the car in my driveway only. I wanted to see if the transmission and shifter were working right because it seemed fine when I had it on the jack-stands but how about on the ground. The first thing I did when I reached for the shifter was put my foot on the brake but when I did, there was no pedal. Now what the hell was wrong I was thinking. Seems that while it was idling, I had a little bit of brakes but when the RPM came up, there was none. And I mean the pedal went all the way to the floor. So much for the "driveway test drive" today because it looks like someone bought TO BIG of a camshaft.

The engine needs to produce vacuum to operate the power-booster (vacuum assist) that you see below which is in front of the master cylinder and when it doesn't make any vacuum, you won't have brakes. Because the camshaft that I have is big (large lift and duration) means it has a large overlap which ends up not producing very much vacuum (this is common for big cams). I had two choices here, either make some kind of vacuum for the booster or go to manual brakes. I looked into buying a small vacuum pump that runs on 12 volts and it could be mounted under the car. They're nice because the pump only runs when it's needed and only has one line coming out of it that goes to the power booster so this would be easy to hook up. On the other hand....they cost a bunch. 
 

 

 

Here you can see the master cylinder to the left being held up with a 12" metal square. The bracket that has four holes in it is were the power booster bolts up. If I had something that would hold the master cylinder from going anywhere, then all I would need to go with manual brakes is a longer push-rod. The push-rod screws onto the end of the power booster (left side in the picture above) and the other end goes to the brake pedal. Hummm....now that gives me an idea...
 

 

 

What I had in mind was to somehow bridge the gap between the bracket and master cylinder. Here is what I came up with to do just that. Can you see how this is going to be done? 
 

 

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