33 Coupe Last Details 6        4/10/04

This is a close-up of the adapter that is used to clamp to the linkage. The larger diameter rod is the one that came with the car and the smaller one is what came with the kit. It's hard to see here but the larger rod had to be ground down to fit the adapter over it because the adapter is made to have the rod slide through it from the top down, not straight-in like I did. The existing linkage had an "S" shape bend on both ends so I wasn't able to slide it through the adapter which is why I made the flats on the larger rod. The adapter has a solid hole for the smaller rod but is open on the larger one. The larger hole is 3/4 round so the rod won't come out which is why I had to grind the flats on the linkage.
 

 

 

After all the adjusting and playing around with the position of the linkage as much as I could, the doors wouldn't open. Turns out the actuators weren't strong enough to do the work needed. I called Rocky Hinge Inc. and asked them for an answer to my problem. He said that they had some new ones that were stronger (by only two pounds) and he would send them out to for nothing, free, no cost, nadda!! After receiving them, I checked to see if they had the same bolt pattern, which they did so I screwed them in and gave'm a try. No luck, which is kinda what I expected. I didn't want to send these back so I decided to fix it myself. Now because the actuators needed to be stronger, how about if they did the same work but was easier for them to do the work! What you see below is my door latch that gets held in with three 5/16 bolts. Notice the bracket that's on left side that has two holes in it. The hole on the bottom doesn't get used but the left hole is where the door linkage is attached too. What I needed was a way to increase the leverage to this latch to open it with my actuators. 
 

 

 

Here is what I came up with which is a small piece of steel that works as a longer lever. The difference from the existing hole to the new one is 3/4" of an inch but that's all it took to make the doors open. I used 1/4" bolts and lock-nuts to hold the new piece in place so it shouldn't rattle loose. After determining that this was going to work, I made another one for the other door and bolted them back up. The doors work fine now so let's get started on the trunk. 
 

 

 

Here is what I'm going to use to remotely open the trunk, again made by Rocky Hinge Inc. This time there is a solenoid in place of an actuator. This is a two wire hook-up just like the doors are but this solenoid only had one mode, "pull". It comes with a fuse but I won't be using it because I already have the hot side fused when I ran the wires to the rear of the car.
 

 

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