33 Coupe Engine Install 6        8/23/03

What I'm doing is getting ready to port match the intake manifold to the intake gasket like I did to the head earlier. The first thing to do is put some red next to the ports and then lay the gasket on and scribe some lines. 
 

 

 

I used some small clamps to hold the gasket in place while making the lines. It was hard to line-up the gasket on this manifold because the mounting holes are slotted instead of being round. I placed the holes in the gasket in the middle of the slot and clamped it down and then scribed the lines. 
 

 

 

This is what it looks like after scribing the lines. Not much material would have to come out because the ports are close to the right size already.
 

 

 

This is a close-up of the scribed lines to show you what I mean. The sides and top are the critical ones here but not the bottom. The bottom is the one that you WANT to have a step (like a jump on a ski slope) so the gas won't pool. The sides and top were so close that I didn't do any work on them. Now these surfaces (top and sides) are different than the bottom because if you get a step here (the opposite of the ski slope) that makes the air/fuel run into a wall or step, which means things won't flow correctly and will take away horsepower. Notice the slots in the manifold where the bolts go. If I tightened things down and the manifold moves causing it to have a step in the wrong direction, this would be a bad thing. Well I can't have that so this will be close enough. BTW, the distance you see here between the line and port (sides and top) are about .050" ( less than 1/16 of an inch). The slot height and size of the bolt being used is more than that so this is why I'm not removing any material.
 

 

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