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Making A Multipurpose
Fixture Continued
My thickness planer was maxed out with the 15" size, but
it just made it. And the cardboard shim worked great as my work piece
was pretty flat once I took a cleanup cut on both sides. I also skimmed
all four sides on my table saw to make sure it was square and parallel.
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Next I clamped the fixture top on my mill and put in the
same two 3/8" diameter dowel pin holes as I did before. This will all make sense
later. Then I removed my work piece and made sure the dowel pin holes
lined up with other half of my fixture. Everything fit great so now it's
time to put it back on the mill again.
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I found center by indicating the center hole using that
pin, and now it's time to cutout a large window in the center. This
cutout will be used with my router to put in the recess on my
charcuterie boards.
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I'm going to use the largest of my Forstner bits to rough out the four
corners on my template.
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The bits I'm using aren't the best quality but they worked great for
this project.
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I had to stop the cutter a couple times to clear out
some chips that got packed into that cutout area. No big deal though
because this cutter ate right though that oak. And I used the largest one which
was 2 1/8" diameter.
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The Forstner bit that I used was just undersize of my
target dimension of 2 13/16" so I used my boring head to bring in all
the hole diameters. In case you're wondering why the odd size of the
holes, it was the rim of a cup I had in the kitchen. Whatever
works ya know. This setup didn't take too long and worked out great.
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Then I switched out the boring head for a 3/4" end mill
to cut out the center with. Once I had the two longer sides cut through (arrows), I
clamped the center in place and then cut the shorter two areas. This
method worked out great so the center didn't go flying if the end mill
grabbed it.
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The oak is resting on two pieces of sacrificial MDF which you can see
below.
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Here is the center piece, which is now scrap but I'll keep it just in
case I need it for another project.
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