33 Coupe Before Paint 8        4/17/05

One of the things I noticed the other day was a crack that formed in the firewall. There are three bolts that hold the steering column to the firewall and the crack goes from the top bolt down to the 2" hole that the column runs through. I'm not sure how the crack formed but I better do something about it now before paint. The three bolts that I had in there had washers on them which distributes out the load so I figured that I needed something a little larger than just a washer. I could always fill the crack and then paint it but I have a feeling that it will come back so I plan on covering this area after it's fixed and painted. 
 

 

 

I started with a piece of paper and made a pattern that would encompass the three bolts. After making the pattern, I didn't like it because it was so plain looking so I started drawing and cutting till I came up with something I could stand to look at.
 

 

 

After transferring the pattern to a piece of .100" aluminum, I cut out what you see below. I used my hand drill, hack-saw along with a couple of files to produce the cover in a couple of hours. I plan on sanding it a little smoother and then plating it so it will contrast with the shiny bolts and column because like I've said before, I don't like shiny-on-shiny.
 

 

 

Now that the steering column has been addressed, notice the brake pedal and how big the hole is next to it. I need to cover that opening because of how large it is. If you remember some time ago the opening had to be this big so the brake pedal would go through the firewall (at an angle). Now it's time to do something about that ugly hole that's next to it so out comes the paper again to make a pattern.
 

 

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