Working With Metal Continued
Here is what it looks like resting on the door, which should work out
very nicely.
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As you can see, I'm using the shorter latch arm for
my application. Also notice the round black piece on the arm. The lock
set came with three different thickness' of these shims to help with the
amount of clearance the latch goes into. The shim I using is the medium
one and they snap into place.
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I used a chisel and my Dremel to make a slot for the latch arm. This was
easy to do and went fast.
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I took the box down to the Escape Room to do some test fitting and Matt
and I shot some paint on the interior of the box. Now it looks like the entire box is metal.
Well...kinda.
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Working With Plastic & Metal
I needed a way to keep everyone's hands away from all
the wires that will go into this box so I'll be using some 3/16" acrylic for this. The blue lines
are where I'll be making a cutout for the latch arm for the lock.
And I'll also be adding some 'stand-offs' for the plastic to rest on.
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Here I'm drilling some holes for some flathead screws. These
screws will be threaded into the stand-offs.
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I'm drilling holes in the bottom of the box to use more
flathead screws in the other end of my stand-offs. Notice I'm using a center drill in my
hand drill first. This is the best way to make sure the hole that you're
drilling ends up in the exact spot that you want. Once your done with
the center drill,
then you follow up with your drill.
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This is the back of the box and I've chamfered all my holes for my flathead screws.
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I found some aluminum tubing that was 7/16" diameter
laying around. And the tubing already had some 5/16-24 fine threads in
one end so
I decided to use them. However, the other end of these pieces will have
5/16-18 coarse threads, which I'm taping below. Why two different
threads? Because I had some of the coarse bolts already, but I had to
buy the fine ones.
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Here are my pieces all finished and ready to use.
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