Yoga Mat Rack  5                                                12-2020

 

Working With Wood Continued

 

A quick sand with my DA along with a sanding block.
 

 

 

If you notice in the picture above you can see my work piece is not sitting on the bench. When I sand, I like using these Bench Cookie's to keep things from moving around. I have two flavors, the ones you see below and some round ones.

The ones you see below snap together to make a seven inch diameter unit or you can use them like you see here. Or you can break them down farther making four pieces. It's called a Bench Cookie Connect made by Rockler. They all have threaded holes in the bottom so you can add some risers to them (different lengths) and they in turn work with a T track system. I also use them while I'm cutting with my jigsaw because this system keeps your work piece above the bench when using the risers. Very handy!
 

 

 

I'm putting in some dowels and screw holes here. This way it will make it easy for Tracey to assemble.
 

 

 

I'm using an angle plate to clamp my work piece to. Once I indicate my angle plate, I know my work piece is parallel to my X axis.
 

 

 

I gave each hole a small chamfer with my hand-held countersink.
 

 

 

Here is what it looks like when all the screws and dowels are installed. Now it's time to add some sides to retain the exercise balls.
 

 

 

I found some rectangular black walnut laying around and made two round pieces out of it. These 3/4" posts will be placed at each corner of the shelf.
 

 

 

I wanted a small radius on the top of my round posts so I'm using a 1/8" round-over bit that goes to my router.
 

 

 

I clamped the round-over bit in my tool holder and produced a true 1/8" radius on my posts.
 

 

 

I'm recessing the posts 1/8" deep so they locate correctly. I'm using a 3/4" end mill for this process.
 

 

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