Lego Table  2                                                5-2023

 

Working With Wood Continued

 

Here I'm cutting and fitting the mitered corners, which is something I don't do very often. Going slowly here is time consuming, but it works.
 

 

 

I glued and nailed the raised sides to the plywood and then masked-off the top and bottom surface because I only want to paint the raised sides.
 

 

 

As I was shooting some of the nails, I noticed the newspaper moved in two places. And as you can see the nails came through the top surface. Now it's time to fix them. I used some wire cutters to remove the majority of of the nails but now I need to remove the small amount next to the surface.
 

 

 

I used my Dremel and a carbide burr that has a rounded end to remove the nail.
 

 

 

Next I applied some wood Spackle to fill the voids. An hour later I sanded the filler flush and then re-masked my plywood again.
 

 

 

While the glue was drying on the table top, I started sanding on the legs.
 

 

 

Once I had all the surfaces sanded, I filled all the nail holes with Spackle.
 

 

 

The next day I cut all the legs to 8 1/8" long, leaving them oversize by 1/8". Notice my work-stop (arrow) which made this process very easy.
 

 

 

I used a small clamp to hold the blade guard open while cutting (arrow). This was to make sure the guard didn't drag across the sanded surface.
 

 

 

A close-up of the clamp I used, which is made by Kant-Twist. I have many sizes of these types of clamps and they work so much better than any C-clamp.
 

 

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